What are electronics manufacturing services?

Electronic Manufacturing Services are activities of manufacturing electronic products starting from all electronic and non-electronic components. A few electronic manufacturing service providers can offer turn key products.What is electronic manufacturing services?

This kraft requires at least 20 years of deep experience in electronic manufacturing.


WHAT ARE THE MAIN TASK OF AN EMS COMPANY?

Bernini Design SRL started the business in 1984 by ONLY DESIGNING electronic boards for miscellaneous applications. What happened next? There were big problems with customer complaints about quality and functionalities of various nature. However,  after a deep analysis of the problems, we found out that it was only about manufacturing quality. For this reason, we decided to make the boards on our own. It was a success.

THE FIRST STEP IN ELECTRONICS MANUFACTURING

Do not expect top quality manufacturing from a poor design!

THE FIRST STEP IN ELECTRONIC MANUFACTURING PROCESS.

A good ELECTRONIC MANUFACTURING SERVICES company must work only with top-quality designed products. The final quality is not only determined by a good manufacturing process. The quality comes from design. The design process will facilitate and reduce manufacturing costs by up to 80%. An electronic board's quality will rise exponentially if it is simple to manufacture.

TRUST THE BERNINI DESIGN EXPERIENCE IN ELECTRONIC DESIGN


THE AUTOMOTIVE EMS

Electronic Manufacturing Services to your custom-made products for industrial, medical, automotive and scientific applications.

PRODUZIONE SCHEDE ELETTRONICHE

ELECTRONIC PRODUCTS DESIGNELECTRONIC MANUFACTURING SERVICES VIDEO PRESENTATION

Electronic Manufacturing Services describes companies that test, manufacture, distribute, and provide return or repair services for electronic components and assemblies for original equipment manufacturers (OEMs). This concept is also referred to as electronic contract manufacturing (ECM).  We are located in IASI, a corner of Romania that is at the centre of the most competitive area of Europe. Over 500,000 Bernini Design equipment, with over 200 proprietary designs, are running worldwide. See our electronic manufacturing service portfolio. We are mainly focused on automotive electronic manufacturing services. But our 40-year experience can help you in medical, industrial and wearable applications.


HOW MUCH DO COST EMS IN EUROPE?

How Much Does it Cost to Manufacture Electronics in Europe

You may wonder how expensive is to assemble an electronic board. This is the most common question. See some examples of miscellaneous electronic boards. You may estimate the assembling cost of your electronic board by making a simple comparison.

ASSEMBLING COST EXAMPLES


What is the cost of a custom electronic design in Europe?

How Much Does it Cost to Manufacture Electronics in Europe

You may wonder how expensive the design of an electronic board is. Images speak better than words. See some examples of special electronic boards. You will have a crystal clear idea about hardware and software development costs.

DEVELOPMENT COST OF THE ELECTRONIC BOARDS IN EUROPE


BATTERY MANAGEMENT SYSTEMS MANUFACTURING SERVICES

Our experience plays an important role in providing cost-effective solutions. It is not all about compromises. It is only about choosing the proper ‘ingredients’. We provide circuit board design, embedded software, and firmware services. We provide Membrane keyboards and Enclosures for electronics manufacturing.

BMS ELECTRONIC MANUFACTURING

Our final goal is to provide an unmatched customer experience. We take care to manufacture directly the products that we design. We focus on procurement, manufacturing, quality, and logistics - rather than just focusing on supplying a ‘product'.A ‘product' for us means our future. The quality of a ‘product' is our daily obsession.

CUSTOM-MADE BATTERY BANK MANUFACTURING SERVICES

We specialise in assembling battery banks for automotive, solar, and industrial applications. High voltage or high current is not an issue for us. We will deliver the best reasonable offer in a short time.

CUSTOM MADE BATTERY BANKS


TURN-KEY FLEXIBLE PRINTED CIRCUIT BOARD MANUFACTURING AND ASSEMBLING

THE PCB DESIGN EXPERT

FLEXIBLE PCB MANUFACTURING SERVICES

The EMS process may include  Requirements Gathering, High-level Architecture PCB Design and Layout Simulations,  Planning Design Specifications, Cost Estimation,  Prototyping, User Interface Design,  Mechanical Design Pre-production Design, Validation Compliance Documentation & Production planning.


We offer the widest range of services to help your business to grow faster.

ELECTRONIC MANUFACTURING SERVICES PORTFOLIO

Our electronics, electrical and electro-mechanical manufacturing capabilities in Romania provide customers with a fully integrated product solution.  Bernini Design can rapidly adapt, optimise, and adjust production strategies in today’s business environment. We respond quickly and we have a competitive ability to meet customer and marketplace needs. Bernini Design is in the business of helping customers achieve these objectives.


MEMBRANE KEYPADS MANUFACTURING

OUR PORTFOLIO SPANS FAR OVER COMPARED TO NORMAL MARKET OFFERS

KEYPAD DESIGN AND MANUFACTURING

We will deliver a state-of-the-art solution. The production of the Membrane Keypads uses advanced and proprietary processes. At the same time, a full operating temperature range of about -30°C + 85 °C is guaranteed. Silicone rubber keypads is one of our specialities. The basic chemistry is methyl vinyl silicone rubber filled with a percentage of special materials to increase performance about friction, temperature, ozone resistance, UV resistance, and repeated shocks.

membrane pads manufacturing


TAILOR-MADE ENCLOSURES FOR ELECTRONICS MANUFACTURING

At Bernini Design, Electronic Manufacturing Services, we take immense pride in driving the product standards forward. We focus on efficiency, quality, and safety. Never underestimate the importance of a very well-done enclosure for electronics. It saves time on the final assembling, it provides the efficient and robust protection of the electronic board, it finally provides the final touch that will make  the difference on the market

ENCLOSURES 3D DESIGN

TAILOR MADE ENCLOSURES FOR ELECTRONICS

There are leaders, and then there's everyone else. Leadership in Electronic Manufacturing Services is our main goal. No one ever complained about our products. Quality is our daily obsession. If you are looking for an Electronic Manufacturing supplier we can provide the best professional services at reasonable prices.


GNSS GPS ELECTRONIC BOARD MANUFACTURING

GNSS SYSTEMS DESIGN

Design and manufacturing of GNSS-based devices.

GNSS BASED POSITIONING DEVICES

Firstly, we use state-of-the-art receivers simultaneously able to manage at the fastest speed data coming from GPS (Global Positioning System), GLONASS (Global Navigation Satellite System), GALILEO, and BDS (BeiDou) constellations. Secondly, our boards resolve centimetric positioning for static use or determining moving objects' trajectories. We provide solutions for automotive, industrial, and avionic products.


LoRa-based DEVICES MANUFACTURING

LoRa SYSTEMS DESIGN

LoRa APPLICATIONS

The Bernini Design's Electronic Manufacturing Services include LoRa (Long Range) devices. This will allow wireless data communication up to 10 Km with low power consumption. Furthermore, you will use our boards for remote data collection from various sources: energy meters, strain gauges, gas sensors, surveillance systems, and biometrics sensors.


GSM SYSTEMS MANUFACTURING

We manufacture GSM wireless products suitable for home and industrial applications.

GSM-BASED ELECTRONIC BOARDS

GSM APPLICATIONS DEVELOPMENT

Equally important, we develop custom-made applications using the latest SIM800C GSM engine and QUECTEL MC60 GSM GPS GPRS engine. Contact us when you want to integrate GSM connectivity into your equipment. Finally, you will get a tailor-made product.


IoT & BLUETOOTH MANUFACTURING

Bluetooth technology allows you countless applications. Let's say that these are modules that can communicate with each other, wirelessly, via radio, between maximum distances of 100 meters. We manufacture products for the consumer market, as well as medical equipment and industrial applications.

IOT EXPERT BERNINI DESIGN

BlueTooth-based electronic board

Similar devices were used in walkie-talkie transceivers and radio controls. Over the years, thousands of wireless devices, such as alarms, and data transmission, have flourished for transmissions used in the medical sector. Lastly, the small dimensions and low power requirements will exponentially expand the range of applications.


THE CONFORMAL COATING

The conformal coating is mandatory when your electronic board is supposed to work in harsh conditions.

READ MORE ABOUT CONFORMAL COATING

THE CONFORMAL COATING

To get the most from a conformal coating, the best option is to design the board accordingly. Contact us, we know how to do it.


BERNINI DESIGN 40 YEARS OF ELECTRONIC MANUFACTURING SERVICES

We provide design services in the electronic domain and support you in assembling your products. We satisfy all your requirements and you will benefit from turn-key products.

TROPICALIZATION SERVICESWe can rely on skilled human resources and we can satisfy any production demand in a short time. Contact us today.  We will formulate an interesting offer.  Our services are tailored around your product needs and we run spot buy, stock holding, just in case, and scheduled ordering systems for our customers.  Continuous improvements and our attention to quality are fundamental to everything we manufacture. You can be assured that your products have been manufactured to the highest standards.  Product quality is our daily obsession; together with our technical support, make us your manufacturing partner.


ELECTRONIC PRODUCTS DESIGN PORTFOLIO

Not only do we support you with manufacturing services, but to get the most from us, we recommend that you browse the list of our design services. Firstly you will benefit from our long-term experience in various domains from automotive to medical, wearable to scientific instruments and industrial to civil applications. Secondly, we will find the best compromise in development cost and time to market. Thirdly we can support you in manufacturing the final product ready for the market.

VISIT OUR HARDWARE & SOFTWARE DESIGN SERVICES

PTH and SMT ELECTRONIC MANUFACTURING SERVICES PORTFOLIO

Bernini Design's mission is to supply top-quality products for world-class customers. We have the expertise and track record for delivering projects with our customers' design teams. We can support customers' concepts or supply turn-key products. Our experience with hundreds of projects and 500,000 products in the worldwide market, is well suited for product concepts at the earliest stage. We work with our clients to design and deliver the right solutions.

WHAT IS SMD ASSEMBLY?

SMD assembly is the manual or automated process of placing surface-mount electronic components on a printed circuit board. The electrical connections will take place after moulding the solder paste in an oven following a precise temperature profile.

READ THE HISTORY OF SMD TECHNOLOGY

What is SMD assembly.jpg?

In the picture, you can see [1] a RESISTOR size 0805, [2] a CHIP in a SOIC package,  [3] a MICROCONTROLLER in a quad 64-pin 10x10mm, [4] a CERAMIC CAPACITOR size 0805.  [5] a LED INDICATOR, and [6] a SOLID TANTALUM CAPACITOR in a so-called 'B' package.


HOW DO YOU INSTALL SMD COMPONENTS?

Manually, it can be done by using precision tweezers, a low-power soldering iron, a microscope, and a soldering paste. Automatically by feeding the assembling robot (a so-called PICK & PLACE) with components arranged in reels.

How to install SMD components?

MISCELLANEOUS SMD COMPONENTS

Various packaging solutions are adopted according to the sizes of the SMD components. Some reels can contain up to 10.000 components. Some elements are arranged in special plastic tubes.

TO HAVE AN OVERVIEW YOU MAY DOWNLOAD THE TEXAS INSTRUMENTS SMD TAPE & REEL PDF

MISCELLANEOUS SMD COMPONENTS

YOU CAN ALSO CHECK AVAILABLE OPTIONS FROM THE VISHAY PDF


HOW ARE  SMD COMPONENTS PLACED?

By hand, you can make a good placement if you work with the help of a microscope. With a special pneumatic handler when it is about automatic placement. The speed of an automatic PICK & PLACE machine is breakneck: over 100.000 per hour.

A YAMAHA PICK & PLACE PICTURE

YAMAHA PICK & PLACE

The market leaders in this field are famous brands like YAMAHA, FUJI, PANASONIC, JUKI, ASM PACIFIC, and SIEMENS only to mention a few. The global business of these machines will rise above several billion USD in the next 10 years.


WHAT ARE THE SIZES OF SMD COMPONENTS?

the tendency is to transform all electronic components into SMD. This is not an easy task for microcontrollers with over 100 pins, it is not an easy task for power components capable of carrying big currents. The most common package is 0805. It stands for 0.08 Inch by 0.02 Inch. This means about 2.0mm X 1.3mm. When it is about a high level of miniaturization, typical of mobile phones, the component's dimensions are smaller: 0402, 0201. When it comes to high power, no surprise to find the metric package 8536 which stands for 85mm X 36mm. Only an expert technician can design printed circuit boards with these components.

VARIOUS SDM SIZES IN A MICROCHIP MK32 BOARD

In the above image, the MICROCHIP MK32 DEVELOPMENT BOARD features miscellaneous SMD component sizes. In general,  small components are mandatory when there is reduced available space and the length of the tracks is reduced as much as possible. The SMD assembly cost does not particularly suffer because of component sizes, or board dimensions. A bad placement design of the components may largely affect the SMD assembly cost when you need to assemble thousands of boards.


DO YOU HAVE DOUBTS ABOUT A STRATEGY FOR DEVELOPING AN ELECTRONIC PRODUCT?

We support your electronics needs with our consultancy services by offering 3 levels of service that can cover your available budget. Visit the page

BERNINI DESIGN CONSULTANCY SERVICES 

STRATEGY FOR DEVELOPING AN ELECTRONIC PRODUCT?

BERNINI MENTORE CEO BERNINI DESIGN

BERNINI DESIGN EMS SRL

  Calea Chişinăului  32AETAJ.1 /

 700177 Iaşi

(ROMANIA)

Support: +40 723 573 171

info@electronic-manufacturing-services.com

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